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Applications

Calendar Printing

HSAUSA provides Hi-resolution Color Printer and Product Handling for personalization of calendars. See video:

HSAUSA Calendar Printer

 

Scan-Print-Verify

HSAUSA provides 2D barcode reader to look up random codes and digitally print variable data, barcodes, and text on 2 sides of the box then verify information was printed properly. See video:

HSAUSA Scan-Print-Verify

Our services

System Integration

HSAUSA likes to think outside the box. Come to us with a problem and we will find a solution. Customization is our specialty. Whether it is custom mounting hardware, custom software, difficult substrate, or just because everyone else told you they could not do it, we will give it our best effort to solve any problem. Below is an example of some of the solutions we provided.

Shown above screen shot of GUI touch panel

Above Qty 14 HP printheads on custom bracket

System Integration Solution #1 (CIJ replacement)

This customer was using CIJ printers to mark the back of sand paper on a web. The CIJ printers required intensive maintenance and upkeep. They also wanted to add additional print heads.

HSAUSA solved this problem with our HSAJet Minitouch printers and our HP technology. We mounted Qty 14 HP printheads on a custom fixture. each set of 4 print heads was controlled by a MiniTouch controller. We had a Qty of 4 MiniTouch controllers all controlled by one central PLC with Color Touch Screen GUI. The operator only had to go to one simple interface to control the whole system. From here the operator can add, delete, and select one of several messages. We also monitored the level of the two bulk ink delivery systems. All errors that might have been generated from the controllers would indicate on the display.

This saved countless maintenance hours and when a problem with printing arises all they do is swap out the HP cartridge and they have a new printer.

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Above is Screen shot of Scan-Print-Verify Software

Barcode scanner with Qty 2 XJ-500 printers

System Integration Solution #2 (Generic box)

Our customer had many pre-printed boxes in inventory in the warehouse. It was a nightmare to make sure inventory levels were kept up and logisitcs to get the correct boxes onto the production line.

HSAUSA proposed a Scan-Print-Verify system solution. Has boxes enter the print zone we look into the open box and read a 2D barcode on the end flap of one of the cartons to identify what is in the box. Every box could be different. Once we determined what was in the box we loaded/staged the printers with print data. HSAUSA used the robust HSAJet-XJ-500 printer to do the job. We then scanned the printed barcodes and verified that what was suppose to be printed actually got printed. If there was a mismatch we shut the line down immediately to idnetify the problem. Since every box could be a different size we used pushers after the first printer to justify the box to the opposite side for printing.

This payback for this customer was within 1 year. The software also records all data in real time and archives this to a remote server. If there is ever any question of the wrong product in the case they can review the data files.

Watch the video here on youtube.

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